‘CORRUFORM’ QUICKFIT MODULES

FCS Quickfit modules are designed for fitting to plate-work, or open mesh with ease of installation in mind. The convolutes are secured under compression with a polythene sleeve. This sleeve also reduces, radically, dusting of the module during handling and installation.

Quickfit modules are installed side by side in single rows with a ‘U’ shaped ceramic fibre jointing piece between each row to cater for any fibre shrinkage.

Either face of the module can be used as the hot face, dependent upon the application and customer requirements.

The Quickfit module is the most versatile module available, the module and fixing method can be altered to suit the customers application. Modules with a stud pre-welded onto the fixing place are also available.

SPECIAL ‘LONG’ MODULES

We are now able to manufacture special ‘Long’ Quickfit modules up to 1.8m long, which makes for speedier installation, and less shrinkage over the span of the module.

‘CORRUFORM’ VENEERING MODULES

Corruform veneering modules are applied to furnace or kiln internal surfaces
as hot face insulation to:

1. save energy
2. reduce thermal shock and degradation of existing refractories
3. reduce burner noise level

Technical details:

Design advantages:

1. the corrugation bends present the ceramic fibres at right angles to the     heat source, giving insulation properties better than stacked fibre.
2. the resilience of the fibres in ‘Corruform’ configuration copes exceedingly     well with temperature shrinkage in all direction, and in particular the     thickness.
3. the lack of skrim cloth enables the module to be bent severely to cope     with uneven surfaces.

‘STACKED’ SCRIMMED VENEERING MODULES

Stacked veneering modules are applied to furnace or kiln internal surfaces as hot face insulation to:

1. save energy
2. reduce thermal shock and degradation of existing refractories
3. reduce burner noise level

Technical details:

Design advantages:

1. manufactured to higher densities than Corruform veneering modules
2. modules can be cemented on top of one another to form composite     linings
3. flat surfaces on this type of module are often preferred for sealing     arrangements
4. modules can be manufactured thinner than Corruform veneers

COMPOSITE MODULES

‘Composite Modules’ give the benefit of high alumina (97%) fibre modules but with a reduced cost.

The high alumina hot face is backed up with a 1400°c or 1260°c ceramic fibre, depending on the application.

The hot face material is capable of operating at temperatures of up to 1600°c, and it is more stable for applications where the lining is subjected to chemical attack.

The thickness of the hot face material may be varied to suit the application. The module may be fixed in a variety of ways, as with the standard Quickfit Module.

The Composite lining is also suitable for installation as a FCS self supporting panel.